The crumbling cardboard boxes, stacked in teetering rows, 9 feet high and 14 feet deep, were so sprawling that the inspectors needed cellphones to keep track of each other. The layer of broken glass on the floor and the lead-laden dust in the air was so thick that the inspectors soon left over safety concerns. Weeks later, the owner of the recycling company disappeared, abandoning the waste, and leaving behind a toxic hazard and a costly cleanup for the state and the warehouse’s owner.
As recently as a few years ago, broken monitors and televisions like those piled in the warehouse were being recycled profitably. The big, glassy funnels inside these machines — known as cathode ray tubes, or CRTs — were melted down and turned into new ones.
But flat-screen technology has made those monitors and televisions obsolete, decimating the demand for the recycled tube glass used in them and creating what industry experts call a “glass tsunami” as stockpiles of the useless material accumulate across the country.
The predicament has highlighted how small changes in the marketplace can suddenly transform a product into a liability and demonstrates the difficulties that federal and state environmental regulators face in keeping up with these rapid shifts.
“Lots of smaller recyclers are in over their heads, and the risk that they might abandon their stockpiles is very real,” said Jason Linnell of the Electronics Recycling Coordination Clearinghouse, an organization that represents state environmental regulators, electronics manufacturers and recyclers. In February, the group sent a letter to the Environmental Protection Agency asking for immediate help dealing with the rapidly growing stockpiles of the glass, much of which contains lead.
With so few buyers of the leaded glass from the old monitors and televisions, recyclers have collected payments from states and electronics companies to get rid of the old machines. A small number of recyclers have developed new technology for cleaning the lead from the tube glass, but the bulk of this waste is being stored, sent to landfills or smelters, or disposed of in other ways that experts say are environmentally destructive.
In 2004, recyclers were paid more than $200 a ton to provide glass from these monitors for use in new cathode ray tubes. The same companies now have to pay more than $200 a ton to get anyone to take the glass off their hands.
So instead of recycling the waste, many recyclers have been storing millions of the monitors in warehouses, according to industry officials and experts. The practice is sometimes illegal since there are federal limits on how long a company can house the tubes, which are environmentally dangerous. Each one can include up to eight pounds of lead.
The scrap metal industry estimates that the amount of electronic waste has more than doubled in the past five years.
A little over a decade ago, there were at least 12 plants in the United States and 13 more worldwide that were taking these old televisions and monitors and using the cathode ray tube glass to produce new tubes. But now, there are only two plants in India doing this work.
In 2009, after television broadcasters turned off their analog signals nationwide in favor of digital, millions of people threw away their old televisions and replaced them with sleeker flat-screen models. Since then, thousands of pounds of old televisions and other electronic waste have been surreptitiously unloaded at landfills in Nevada and Ohio and on roadsides in California and Maine.
Most experts say that the larger solution to the growing electronic waste problem is for technology companies to design products that last longer, use fewer toxic components and are more easily recycled. Much of the industry, however, seems to be heading in the opposite direction.
Cathode ray tubes have been largely replaced by flat panels that use fluorescent lights with highly toxic mercury in them, said Jim Puckett, director of Basel Action Network, an environmental advocacy group. Used panel screens from LCD televisions and monitors, for example, do not have much recycling value, so many recyclers are sending them to landfills.
State and federal environmental policies have also become victims of their own success. Over the past decade, environmental regulators have promoted “take-back” programs to persuade people to hand in the more than 200 million old televisions and broken computer monitors that Americans are thought to have stored away in closets, garages and basements.
The same programs have courted businesses to divert their electronic waste away from landfills to avoid the hazardous chemicals in this toxic trash from leaching into groundwater. More than 290,000 tons of the high-tech castoffs are now directed away from landfills and toward recyclers each year.
“The problem now is that the collection of this waste has never been higher, but demand for the glass that comes from it has never been lower,” said Neil Peters-Michaud, the chief executive of Cascade Asset Management, a recycling company.
Roughly 660 million pounds of the glass is being stored in warehouses across the country, and it will cost $85 million to $360 million to responsibly recycle it, according to a report released in December by TransparentPlanet, an organization focused on electronic waste research.
The stockpiling problem is especially worrisome to electronics companies and to state and federal officials since they might have to pick up part of the tab if the stockpiles were abandoned and declared federal Superfund sites.
At least 22 states have laws that make electronics manufacturers like Sony, Toshiba and Apple financially responsible for recycling their old products. But lack of oversight of these programs has led to rampant fraud. In one tactic, quietly known in the industry as “paper transactions,” recyclers buy paperwork to indicate that they collected a certain amount of electronic waste that they never actually collected.
The Obama administration, more than any of its predecessors, has strengthened oversight of electronic waste. In 2012, the General Services Administration enacted rules discouraging all agencies and federal contractors from disposing of it in landfills. The federal government, which is among the world’s largest producer of electronic waste, disposes more than 10,000 computers a week on average.
Federal agencies are failing to sufficiently track their electronic waste, and large amounts of it are still being disposed of through public or online auctions, according to a Government Accountability Office report last year. In these auctions, the waste is often sold to a first layer of contractors who promise to handle it appropriately, only to have the most toxic portion subsequently sold to subcontractors who move it around as they wish.
Some of this waste is dumped illegally in developing countries, the G.A.O. found. Congress is considering legislation to ban certain types of unprocessed and nonworking electronics and electronic waste from being exported to developing countries from the United States.
Recyclers say there is still money to be made on processing the old monitors and televisions if companies charge a price that more genuinely reflects the expense of disposing of the glass properly. But practices like “greenwashing,” whereby companies pretend to engage in environmentally responsible disposal practices, hinder such progress.
“They’re skimming off the computers, cellphones and printers that can be recycled profitably because they have more precious metals,” said Karrie Gibson, the chief executive of Vintage Tech Recyclers. “Then they stockpile the CRTs, or dump it in landfills or abroad.”
The sheer quantity of the glass accumulating at some recycling plants has contributed to environmental and workplace safety problems. In Yuma, Ariz., for example, Dlubak Glass, one of the country’s largest recyclers of glass from televisions and monitors, found itself overwhelmed.
When state regulators visited the site in 2009, they found a mountain of the lead-rich glass, several stories tall. Dust from the shimmering mound of recycled glass had contaminated the surrounding soil, including a nearby orchard, with lead at 75 times the federal limit, according to state documents.
“We have it entirely under control now,” said Herb Schall, a Dlubak plant manager.
In September, California passed an emergency measure allowing companies to send monitors and televisions to hazardous landfills for the next two years.
Charlotte Fadipe, a spokeswoman for the California Department of Toxic Substances Control, said her office’s investigation of the abandoned warehouse near Fresno is continuing, and investigators are still trying to locate Charles Li, the owner of the company, TRI Products.
Over the past four years, TRI has been paid more than $1 million by the state to recycle electronic waste from local schools, hospitals and federal agencies, including the F.B.I., the I.R.S. and Immigration and Customs Enforcement, according to state and company documents.
After a reporter found him to be running another electronic waste disposal company, Mr. Li did not respond. But when he was contacted online by another recycler and asked whether he was still looking to buy electronic waste, he immediately replied yes, with one caveat.
“Right now, we can take PC, server, telephone, printer and household e-waste,” he wrote. “I cannot take your CRT/TV as e-waste because we don’t have equipment to recycle the tubes.”